Simulate before you build: our sim-to-real workflow

Hardware time is the most expensive time in robotics. Here is how simulation-first engineering keeps projects fast and predictable.

12 October 2026 1 min read

Every robot we work on starts life in simulation. It is the single biggest lever we have on cost and schedule.

1. Assess

We agree on the task, environment, budget and what "working" means, written down as measurable success criteria.

2. Simulate

We model the robot (usually from the platform's open URDF or CAD) and train or tune its controller in a physics simulator:

  • Isaac Lab for large-scale reinforcement learning, as in the Berkeley Humanoid framework
  • MuJoCo and Genesis for fast contact-rich manipulation
  • Gazebo with ROS 2 for full-system and navigation tests, for example with CHAMP or PX4 SITL

3. Build

We assemble and calibrate the hardware against the simulated baseline. When reality and simulation disagree, we fix the model, not just the robot.

4. Deploy

Field testing, then hand-over: code, documentation and training so your team owns the result.


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